1600 Large-Scale New Energy Lithium Battery Aluminum Casing Blanking Dedicated Automated Stamping Line
The 1.6-meter large-scale automated stamping line for new energy lithium battery aluminum casing blanking integrates a heavy-duty automatic decoiler, material leveling machine, and NC servo feeder to achieve fully automated material decoiling, leveling, and feeding for lithium battery aluminum casings in the new energy industry.
1、Heavy-Duty Automatic Decoiler
◎Secures the material and guides the leading edge into the leveler through synchronized operation with the straightening machine, enabling automatic uncoiling.
◎Equipped with motorized hold-down arms to prevent material spreading during decoiling, while tensioning the leading edge for smoother entry into the leveling machine.
◎Capable of handling ultra-heavy coils up to 15,000 kg. Features a specialized hydraulic slider-type expansion mechanism, offering superior load-bearing capacity and operational stability compared to conventional pin-and-link structures.
2、Material Leveling Machine
◎Corrects and flattens material via upper/lower leveling rollers (6 upper, 5 lower configuration). Synchronizes with the decoiler and CNC servo feeder for high-speed feeding.
◎Rollers crafted from bearing steel SUJ2 for extended service life.
◎Hydraulic tilting mechanism (30-degree angle) facilitates easy internal cleaning and prevents material surface scratches.
3、NC Servo Feeder
◎Delivers high-speed, high-efficiency feeding with precision.
◎Features a NC control system and user-friendly interface for rapid operator proficiency.
◎Hard-chromed rollers undergo advanced processing: high-frequency treatment, quenching, grinding, and precision finishing.
◎Ensures smooth, scratch-free material delivery with zero surface damage or indentations.
Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
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The 1.6-meter large-scale automated stamping line for new energy lithium battery aluminum casing blanking integrates a heavy-duty automatic decoiler
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.