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All of YouYi's press automation solutions in one place.
News
Servo Zigzag Feeder: High-Efficiency and Material-Saving Stamping Solution for circle blanking
September 13, 2025
In modern metal stamping production, improving material utilization while maintaining high efficiency and precision has become a key challenge. The Servo Zigzag Feeder is specifically designed to address this need.
By integrating a dual-servo control system with synchronized feeding and lateral shifting, the Servo Zigzag Feeder provides an advanced zigzag feeding solution for metal disc stamping applications, helping manufacturers reduce scrap and maximize productivity.
The Servo Zigzag Feeder adopts a dual-servo motor + PLC control system, ensuring precise coordination of feeding and lateral movement.
One servo motor drives the feeding rollers, accurately controlling feeding length and speed.
The other servo motor controls a precision lead screw system, enabling left-right zigzag motion.
Through synchronous pulley transmission, both systems operate in perfect coordination, allowing continuous feeding and shifting during stamping.
The Servo Zigzag Feeder's most distinctive feature is its ability to feed material while shifting left and right simultaneously. This design enables material unloading and stamping while moving, ensuring highly efficient production. It allows the material to be fed and positioned for stamping without interrupting the process.
The Servo Zigzag Feeder is capable of feeding and shifting at the same time, which allows for more stamping operations within the same timeframe, greatly improving production efficiency. The feeder can achieve a feeding speed of up to 60 cycles per minute, making it ideal for large-scale production needs.
The Servo Zigzag Feeder is designed to reduce scrap during stamping production. By accurately controlling the process, it facilitates the production of metal discs with minimal waste, thereby maximizing material utilization. For example, with a 60° angle setting, each shift can save up to 7% of the material.
The Servo Zigzag Feeder is typically equipped with a reciprocating control system for the material collection device. This allows the collection bin to move automatically in sync with the die's upper punch, reducing manual unloading, lowering labor intensity, and minimizing safety risks and operational errors. Additionally, Decoiler, leveling machines, and the Servo Zigzag Feeder are linked by support plates, which contain multiple rollers and detection probes. The detection probes regulate the material speed, adjusting the Decoiler’s uncoiling speed and the leveling machine's correction speed, ensuring smooth material feed.
In continuous zigzag feeding, the Servo Zigzag Feeder can maintain a minimum distance of 0.5mm between the edges of the metal discs being stamped. The movement error remains within ±0.05mm, ensuring high production quality.
The Servo Zigzag Feeder offers adaptability to different material shapes and sizes, enhancing production flexibility. While it is primarily designed for stamping and unloading metal discs, it can be adjusted to accommodate other materials with varying shapes and sizes through parameter and configuration changes.
Overall, the Servo Zigzag Feeder plays a vital role in the stamping and unloading process of metal discs, offering unique advantages in efficiency, material savings, automation, precision, and flexibility.
The Servo Zigzag Feeder is an advanced solution for manufacturers aiming to improve efficiency, reduce material waste, and achieve high-precision stamping.
With its synchronized feeding and zigzag motion, it plays a critical role in modern automated metal stamping lines, especially in metal disc production.
Latest News
09
Apr.
The 3 in 1 uncoiler straightener feeder integrates uncoiling, leveling, and feeding into one compact system, helping stamping manufacturers reduce floor space and simplify production layout. Compared to traditional lines, it improves efficiency, feeding accuracy, and supports automation, making it an ideal solution for space-constrained workshops.
01
Apr.
Why Steel Coil Processing Line Is Widely Used in Automotive Stamping Production?
The steel coil processing line for automotive stamping integrates decoiling, leveling, and servo feeding into one system, enabling efficient and precise material handling. It improves production efficiency, reduces waste, and ensures high-quality output, making it an essential solution for modern automotive stamping lines.
17
Mar.
How Does the Uncoiler Machine Work?
An uncoiler machine is a specialized piece of industrial equipment designed to hold and unwind material coils — typically metals like steel, aluminum, or copper — and feed the material into the next stage of processing.
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