The Cut to Length Line for Perforated Metal Sheets is a fully automated solution integrating decoiling, precision leveling, NC servo feeding, punching, and hydraulic shearing. Designed for coil widths up to 1300mm and thicknesses from 0.5–2.0mm, it enables high-speed, accurate, and mass production of perforated panels while ensuring surface protection. Ideal for construction, appliance, automotive, and industrial applications.
Product Characteristics
The Automatic Decoiling, Leveling, Feeding, Punching & Shearing Line is designed for high-efficiency mass production of perforated metal sheets. It automates the entire process from coil loading to final sheet cutting, ensuring high accuracy, speed, and material surface protection.
This 1400mm width production line is ideal for manufacturing perforated panels, ventilation sheets, filtration screens, and decorative metal boards, meeting the needs of industries such as construction, appliances, automotive, and industrial equipment.
Capacity: up to 9,000 kg
Coil Width: 200–1300 mm
Hydraulic expansion range: Ø470–530 mm
Equipped with hydraulic loading car for safe and precise coil positioning.
PU-coated pressing arm prevents material loosening and surface damage.
Material range: 0.5–2.0 mm thickness
Leveling accuracy: ≤1.5 mm/m²
9 leveling rollers (5 upper, 4 lower) with hard chrome plating and grinding for long service life.
Eliminates coil set and internal stress to achieve perfectly flat sheets.
Feeding accuracy: ±0.05 mm per step
Max speed: 18 m/min
Japan Yaskawa servo motor and PLC control with Taiwan touch screen operation.
Adjustable feeding length up to 9999.99 mm.
Performs high-speed perforation based on tooling requirements.
Compatible with precision progressive dies for continuous punching.
Max sheet width: 1300 mm
Cutting thickness: 0.5–2.0 mm
Cycle rate: ~15 cuts/min (continuous mode)
Blades made of CCr12Mv steel with hardness HRC58–60 for extended lifespan.
Coil Loading & Decoiling – Hydraulic coil car loads coil onto decoiler mandrel.
Material Leveling – Precision leveler flattens sheet and removes internal stress.
Servo Feeding – NC servo feeder delivers sheet into punching press with high accuracy.
Punching – Press performs perforation according to tooling pattern.
Shearing – Hydraulic shear cuts perforated sheet to the required length.
This video demonstrates the full working process of Youyi’s Cut-to-Length Line for Perforated Metal Sheets — from coil loading, straightening, servo feeding, perforating, to hydraulic cutting. It transforms coil material into high-quality perforated sheets with stable accuracy and efficiency.
Technical Parameters
Item | Specification |
---|---|
Coil Width | 200–1300 mm |
Coil Thickness | 0.5–2.0 mm |
Max Coil Weight | 9000 kg |
Coil Inner Diameter | Ø470–530 mm |
Coil Outer Diameter | Ø1200 mm |
Leveling Speed | 15 m/min |
Feeding Accuracy | ±0.05 mm per step |
Shearing Rate | ~15 cuts/min |
Power Supply | AC 380V ±10%, 50Hz, 3-phase |
Outline Drawing
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Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
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