Hydrogen Fuel Cell Bipolar Plate Cut to Length Line
Hydrogen Fuel Cell Bipolar Plate Cut to Length Line

Hydrogen Fuel Cell Bipolar Plate Cut to Length Line

A high-precision automatic cut to length line specially engineered for hydrogen fuel cell bipolar plate production, integrating decoiling, straightening, feeding, shearing, and stacking in one continuous process.

Applicable Materials

Material Types: Cold rolled steel, pickled steel, stainless steel, special alloys

Material Width: 250mm – 700mm

Material Thickness: 0.8mm – 2.5mm

Coil Weight: Max. 3000kg

Coil Inner Diameter: Φ470 – Φ530mm

Coil Outer Diameter: Φ800 – Φ1200mm


Product Characteristics

Product Overview

This fully customized automatic coil handling and cut to length stacking line is specially designed for the hydrogen energy industry to process bipolar plates used in PEM electrolyzers and hydrogen fuel cells.
Bipolar plates require high strength, corrosion resistance, excellent gas tightness, and high electrical conductivity. The precision and stability of coil processing directly impact the fuel cell stack’s output performance and service life.

The production line integrates:

Automatic Decoiler

Servo Straightener & Feeder

Precision Pneumatic Shearing Machine

Automatic Conveyor & Stacking System

It ensures high-precision feeding, clean surface finish, and scratch-free handling, meeting the stringent requirements of bipolar plate production.

Main Components & Features

1. Automatic Decoiler

Hydraulic expansion with safety chuck for coil clamping

Equipped with a pressing arm to prevent coil loosening

Loading car for safe and efficient coil loading/unloading

Driven by AC motor with frequency converter

Pneumatic disc brake for precise control

2. Servo Straightener & Feeder

Straightens and feeds materials with high accuracy

Max. feeding width: 700mm

Thickness capacity: 0.8 – 2.0mm

Feeding length: 0 – 9999.99mm

Equipped with Yaskawa servo motor, Mitsubishi PLC, and 7-inch touch screen

Feeding accuracy within ±0.2mm

Scratch-free straightening with no oil contamination or dents

3. Precision Pneumatic Shearing Machine

Rigid welded steel frame for durability

Upper blade cutting motion for easy sheet discharge

Spring clamping device with anti-slip pads to protect sheet surface

Pneumatic clutch for fast and efficient shearing cycles

Max. shearing width: 1300mm

Burr control ≤0.1mm

4. Automatic Conveyor & Stacking System

Smooth sheet transfer after shearing

Pneumatic side tapping system for neat stacking

Adjustable stacking length (300–1200mm) and width (300–700mm)

Max. stacking height: 400mm

Mobile stacking trolley for easy material removal

Hydrogen Fuel Cell Bipolar Plate Cut to Length Line advantages

Custom-engineered for hydrogen fuel cell bipolar plate production

High feeding accuracy ensures dimensional consistency

Surface protection design prevents scratches on sensitive materials

Integrated automation reduces labor intensity and increases efficiency

Reliable components from global brands (Yaskawa, Mitsubishi, Schneider, etc.)

Hydrogen Fuel Cell Bipolar Plate Cut-to-Length Line | Full Automation Process

   

This video showcases the full workflow of YouYi’s Hydrogen Fuel Cell Bipolar Plate Cut-to-Length Line, featuring automatic decoiling, servo straightening and feeding, precision pneumatic shearing, and high-speed stacking.


Technical Parameters

ItemSpecification
Feeding DirectionLeft to Right (operator facing control panel)
Feeding Accuracy±0.15mm (≤500mm length), ±0.2mm (≤1000mm length), ±0.3mm (≤2000mm length)
Diagonal Accuracy≤0.5mm/m
Burr after Shearing≤0.1mm
Stacking Length300mm – 1200mm
Stacking Width300mm – 700mm
Max. Stacking Height400mm
Max. Stacking Weight1000kg
Line FootprintApprox. 12m × 3m
Power Supply3 Phase AC 380V, 50Hz



Outline Drawing

Hydrogen Fuel Cell Bipolar Plate Cut-to-Length Line

Application

Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!

Related Products

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The Copper Coil Cut to Length Line is a high-performance automation system that transforms copper coil into flat, precisely cut sheets. This complete solution combines uncoiling, leveling, feeding, shearing, and stacking into a seamless process.The line ensures excellent surface protection, dimensional accuracy, and efficient operation.

Cut to Length Line for Perforated Metal Sheets

High-speed cut to length line for perforated metal sheet production, integrating decoiler, leveler, servo feeder, punching press, and hydraulic shear for precise and efficient coil processing.

FAQ

  • Technical FAQ
  • Price & Order FAQ
  • Maintenance & Repair FAQ
  • Delivery & Installation FAQ
  • Q: How do I determine the right feeder size for my production line?

    A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.

  • Q: What factors should I consider when choosing a servo feeder machine?

    A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.

  • Q: How long does it take to receive the feeder machine after placing an order?

    A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.

  • Q: What are your payment terms?

    A: We accepts T/T payment, 30% deposit and 70% balance before shipping

  • Q: How often should I perform maintenance on my servo feeder machine?

    A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.

  • Q: What are the most common issues with feeder machines, and how can I troubleshoot them?

    A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.

  • Q: Do you provide on-site repair services if my machine breaks down?

    A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.

  • Q: What's the package of your coil feeding machines?

    A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
    For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.

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