Case Study: 2-in-1 Uncoiler Leveler Feeding Line Boosts Efficiency in Steel Furniture Manufacturing

Recently, three sets of 2-in-1 uncoiler leveler feeding lines customized for the steel furniture industry have completed assembly and are ready for delivery.The fully automated coil handling and feeding solution was designed and manufactured by Dongguan Youyi Precision Automation Equipment Co., Ltd., aiming to enhance production efficiency and stamping precision in steel furniture applications.

 

Project Overview

Each production line integrates a high-speed servo feeder (NC-700A) and a precision 2-in-1 uncoiler leveler (GB-700A).
The system is designed for processing cold-rolled and galvanized steel sheets with widths ranging from 100mm to 700mm and thicknesses from 0.3mm to 1.0mm, ideal for the stamping of filing cabinets, lockers, safes, bookshelves, compact shelving systems, and other steel furniture components.

Case Study: 2-in-1 Uncoiler Leveler Feeding Line Boosts Efficiency in Steel Furniture Manufacturing


Key Equipment Highlights

1. High-Speed and Accurate Servo Feeding

The NC-700A servo feeder achieves a feeding speed of up to 30 meters per minute.
It features multi-stage feeding capability, allowing multiple preset feeding parameters for flexible operation with compound dies.
The closed-loop servo control system, equipped with an encoder for feedback correction, ensures feeding accuracy within ±0.1mm.
A height-adjustable base enables quick die changes, with manual height adjustment of ±50mm, improving setup convenience and production flexibility.

Case Study: 2-in-1 Uncoiler Leveler Feeding Line Boosts Efficiency in Steel Furniture Manufacturing

2. Precision Leveling for Surface Quality

The GB-700A 2-in-1 uncoiler leveler uses 15 precision-ground leveling rollers (8 upper and 7 lower, Ø38mm) for superior flatness correction.
The rollers are made from high-strength bearing steel and processed with electroplated and wire-finished surfaces, effectively preventing dents or surface marks on delicate steel sheets—critical for visible furniture panels.

3. Safe and Efficient Uncoiling

The hydraulic expansion mandrel supports coils up to 8,000 kg, with an automatic PU pressing arm preventing coil loosening during operation.
The hydraulic coil car with a V-shaped cradle design ensures smooth coil loading and alignment while protecting the material surface.
A pneumatic disc brake provides precise control over uncoiling tension and stability.

4. Intelligent and Reliable Control System

The entire line is operated through a Mitsubishi PLC and a Weinview HMI touch panel, combined with Schneider Electric components and AirTAC pneumatic parts, offering stable performance, user-friendly control, and long-term operational reliability.

 

Application Benefits

By adopting Youyi’s 2-in-1 uncoiler leveler feeding line, manufacturers in the steel furniture industry can achieve:

Up to 30% improvement in stamping efficiency

Higher material utilization with reduced scrap

Enhanced surface quality without roller marks or deformation

Shorter die change time and greater production flexibility


Conclusion

Youyi Precision’s 2-in-1 Uncoiler Leveler Feeding Line provides a compact, high-precision, and intelligent coil processing solution tailored for the steel furniture industry.
Its superior automation, precision control, and ergonomic design help manufacturers enhance productivity, product quality, and competitiveness in modern stamping production.

 


Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!

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FAQ

  • Technical FAQ
  • Price & Order FAQ
  • Maintenance & Repair FAQ
  • Delivery & Installation FAQ
  • Q: How do I determine the right feeder size for my production line?

    A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.

  • Q: What factors should I consider when choosing a servo feeder machine?

    A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.

  • Q: How long does it take to receive the feeder machine after placing an order?

    A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.

  • Q: What are your payment terms?

    A: We accepts T/T payment, 30% deposit and 70% balance before shipping

  • Q: How often should I perform maintenance on my servo feeder machine?

    A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.

  • Q: What are the most common issues with feeder machines, and how can I troubleshoot them?

    A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.

  • Q: Do you provide on-site repair services if my machine breaks down?

    A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.

  • Q: What's the package of your coil feeding machines?

    A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
    For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.

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