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The YouYi Automation Products Center
All of YouYi's press automation solutions in one place.
Press Transfer System
YouYi Precision's NC 3-axis / 2-axis transfer robots automate workpiece handling between stamping press stations. With configurable servo-driven axes and customized grippers, the transfer system can be matched to different press layouts and part transfer paths for automotive, appliance, electrical, and other high-volume stamping applications.
Product Characteristics
The NC 3-Axis / 2-Axis Transfer Robot is designed for automated part transfer between multiple stamping stations. It uses servo-controlled motion to move stamped parts between dies according to the production sequence.
The system is available in 2-axis and 3-axis configurations to accommodate different press layouts, part geometries, transfer distances, and production processes.
Compared with manual part handling, an automated press transfer system provides consistent part movement between stamping stations and reduces the need for manual loading and unloading. It can be integrated with mechanical presses, hydraulic presses, multi-station stamping systems, destackers, and automated coil feeding equipment.
Typical applications include:
Automotive component stamping
EV battery component production
Household appliance stamping
Furniture hardware stamping
Electrical component manufacturing
Multi-process metal forming
High-volume automated stamping
YouYi Precision can configure the transfer robot according to the press layout, number of stations, workpiece dimensions, transfer distance, payload, and required production cycle.
A transfer robot moves workpieces from one stamping station to the next according to the programmed production sequence.
A typical transfer process is:
Press Station 1 → Pick Up → Transfer → Press Station 2 → Transfer → Press Station 3 → Finished Part
The robot performs coordinated movements to pick up the workpiece, move it to the next station, position it accurately, and release it before the next stamping operation.
The exact movement sequence depends on the die layout, workpiece geometry, press configuration, and selected 2-axis or 3-axis transfer structure.
For multi-station stamping, coordinated transfer is important because the workpiece must be positioned consistently at each die before the next forming operation.
The NC transfer system is available in different axis configurations to match different stamping processes.
A 2-axis transfer robot can be configured for applications where the required part movement can be achieved using two coordinated motion axes.
A 3-axis transfer robot provides an additional motion axis for applications requiring more complex positioning or greater flexibility during part transfer.
The appropriate configuration depends on the press layout, die structure, workpiece shape, transfer path, and required motion sequence.
The transfer robot uses servo-driven motion for controlled movement between stamping stations.
Servo control allows the transfer trajectory, movement position, and timing to be programmed according to the production process.
This helps maintain consistent part handling throughout repeated production cycles.
The transfer system uses a rigid structural design to support repeated movement in high-cycle stamping applications.
A stable mechanical structure helps maintain the positioning relationship between the transfer mechanism and the stamping dies during continuous operation.
The final achievable transfer accuracy and cycle time depend on the selected configuration, workpiece characteristics, press layout, and production parameters.
Customizable Grippers and End Effectors
The transfer robot can be equipped with different end-effector configurations according to the workpiece.
Possible options include:
Vacuum cups
Magnetic grippers
Pneumatic clamps
Application-specific end effectors
The gripper design should be selected according to workpiece material, shape, weight, surface condition, and the required pickup and release positions.
The transfer system uses a PLC-based control system with a touch screen interface.
Operators can monitor the operating status and adjust programmed production parameters through the control interface.
The control system can also be coordinated with the stamping press and other automation equipment to maintain the required production sequence.
The NC transfer robot can be integrated with:
Mechanical stamping presses
Hydraulic presses
Multi-station stamping lines
Tandem press lines
Destackers
Coil feeding systems
Servo feeders
3-in-1 coil feed lines
This allows part transfer and material feeding equipment to operate as one automated production system.
| Feature | 3-Axis Transfer Robot | 2-Axis Transfer Robot |
|---|---|---|
| Number of Axes | X / Y / Z (Three axes) | X / Z (Two axes) |
| Application Scenarios | Multi-station die stamping, multi-directional part handling | Linear station arrangement, simple material transfer |
| Flexibility | High – suitable for complex processing paths | Moderate – ideal for straight-line stations |
| Speed Performance | Slightly slower but more precise | Faster – suitable for high takt time environments |
| Control System | Multi-axis servo control with trajectory programming | Dual-axis servo control, simpler operation |
| Installation Space | Requires more space – for medium to large press lines | Compact – fits in limited spaces |
| Cost | Relatively higher | More cost-effective |
| Typical Applications | Stamping of EV battery shells, multi-press line linkage | Automated loading/unloading for hardware, precision single dies |
In an automotive component stamping project, a 3D transfer system is integrated with a Compact Coil Feed Line, destacker, and 1600-ton stamping press to form an automated production system.
The material handling process is arranged as:
Coil Feeding → Stamping → Part Transfer → Multi-Stage Forming → Finished Part
The Compact Coil Feed Line handles coil unwinding, straightening, and servo feeding before the material enters the stamping process.
A destacker prepares individual blanks where required, while the transfer system moves formed parts between the different stamping stations.
The 1600-ton press provides the forming force required for heavy-duty automotive component production.
The main equipment configuration includes:
3-in-1 Compact Coil Feed Line
Destacker
3D transfer system
1600-ton stamping press
Automated control system
This type of integrated solution is suitable for automotive structural components and other applications requiring multiple forming operations and automated part transfer.
Selecting the appropriate transfer system requires evaluation of the complete stamping process.
1. Press Layout
The distance between stamping stations determines the required transfer stroke and working envelope.
2. Workpiece Dimensions
Large or irregularly shaped workpieces may require a different gripper and transfer configuration than small components.
3. Workpiece Weight
Payload requirements should be calculated based on the workpiece and gripper assembly.
4. Transfer Path
The required pickup, lifting, horizontal movement, and placement positions determine whether a 2-axis or 3-axis configuration is appropriate.
5. Production Cycle
The transfer motion must be synchronized with the press cycle and die operation.
6. Gripper Requirements
The end effector should be selected according to the material, surface condition, shape, weight, and pickup points of the workpiece.
7. Press Type
Mechanical presses, hydraulic presses, tandem lines, and multi-station presses may require different transfer configurations.
8. Upstream Automation
For coil-fed production, the transfer system should be coordinated with the decoiler, straightener, servo feeder, and stamping press.
YouYi engineers can configure the transfer system according to the actual press and die layout.
What is a 3-axis transfer robot?
A 3-axis transfer robot is an automated part handling system that uses three coordinated motion axes to transfer workpieces between stamping stations.
It is commonly used in multi-station stamping applications where parts must be picked, moved, positioned, and placed according to a programmed production sequence.
What is the difference between a 2-axis and 3-axis transfer robot?
A 2-axis transfer robot uses two coordinated motion axes, while a 3-axis system provides an additional motion axis for applications requiring more complex part positioning or transfer paths.
The correct configuration depends on the press layout, workpiece geometry, transfer path, and production requirements.
What types of presses can use a transfer robot?
The NC transfer system can be integrated with mechanical presses, hydraulic presses, tandem press lines, and multi-station stamping systems.
The transfer configuration must be matched with the press dimensions, stroke, station spacing, and production cycle.
Can the gripper be customized?
Yes. The transfer robot can use vacuum cups, magnetic grippers, pneumatic clamps, mechanical grippers, or application-specific end effectors.
The gripper configuration should be selected according to the workpiece shape, weight, material, and surface requirements.
What industries use stamping transfer robots?
Transfer robots are commonly used in automated stamping applications such as automotive components, EV-related metal parts, household appliances, electrical components, furniture hardware, and other high-volume metal forming applications.
Can the transfer robot work with a 3-in-1 coil feed line?
Yes. The transfer robot can be integrated with a 3-in-1 coil feed line for applications that start with coil material.
A typical automated system can be arranged as:
3-in-1 Coil Feed Line → Stamping Press → Transfer Robot → Multi-Station Dies
This allows coil processing and inter-station part transfer to operate as part of one automated production system.
What information is required to select a transfer robot?
The main information includes:
Press type and tonnage
Number of stamping stations
Station spacing
Workpiece dimensions
Workpiece weight
Required transfer distance
Required production cycle
Die layout
Gripper requirements
Upstream coil feeding configuration
Based on these parameters, YouYi can recommend a suitable 2-axis or 3-axis transfer configuration.
Technical Parameters
| Product | NC Two-dimensional Manipulator | NC Three-dimensional Manipulator |
| Model | TN2 | TN3 |
| Driving Motor | AC servo motor*3 | AC servo motor*5/6/7/8/9/10 |
| Transfer Path | Transfer/Clamping | Transfer/Clamping/Lifting |
| Applicable Punching Table Area | (LR*FB)1400*600～4000*1500mm | (LR*FB)1400*600～6500*2600mm |
| Load - Mynewtool+Workpiece | 5～40kg | 20～200kg |
| Configuration | Best Application Scenarios |
|---|---|
| 2-Axis Transfer Robot | Flat parts, short transfer distance, simple stamping processes |
| 3-Axis Transfer Robot | Deep-drawn parts, multi-angle positioning, complex progressive stamping |
| NC Control System | High-speed automated stamping lines requiring precision synchronization |
Transfer Motion Diagram
Application
1600 Large-Scale New Energy Lithium Battery Aluminum Casing Blanking Dedicated Automated Stamping Line
Thick-Sheet 3-in-1 Decoiler, Leveler & Feeder System for Automotive Stamping Applications
Customized Dual-Uncoiler 3-in-1 Feeding Line for Automated Stamping of Smart Furniture Hardware Components
2-in-1 Decoiler & Leveling Machines with Servo Feeders: Enhancing Precision in 3C Industry Automation
Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
Related Products
TSS Single Press Multi-Station Transfer System
The single-press multi-station transfer is an advanced automation device used in stamping production.
TSD Multi-Press Transfer Robot
The multi-press transfer robot is an advanced automation system designed to transfer materials between multiple stamping presses in a production line.
FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How do I choose the right decoiler, straightener and feeder?
A: Select based on material type, width, thickness, coil weight, and required speed. Match decoiler capacity to coil size, choose a straightener for material strength, and a feeder that meets feed length and precision. Ensure compatibility with your press and automation level.
Q: Coil feeder vs servo feeder: what’s the difference?
A: A coil feeder is a broader system for continuous coil feeding, often integrated with decoiler and straightener. A servo feeder uses servo motors for precise, programmable feeding, ideal for short pitches and high accuracy applications.
Q: How to choose decoiler capacity?
A: Select a decoiler rated 10–20% above your maximum coil weight. Confirm inner diameter (I.D.) compatibility and outer diameter limits. Adjustable mandrels are recommended if you run multiple coil sizes.
Q: What feed precision can I expect?
A: Servo feeders typically achieve ±0.01–0.05 mm, with high-end models reaching ±0.005 mm. Mechanical feeders usually provide ±0.02–0.1 mm. Actual accuracy depends on material properties and straightening quality.
Q: How does material affect machine selection?
A: High-strength materials need stronger straightening and drive systems. Thin materials require low-pressure handling. Soft materials like aluminum need anti-scratch solutions.
Q: What affects feeding accuracy most?
A: Key factors include feeder precision, servo tuning, straightener setup, material quality, and press stability. Poor setup or worn dies can reduce accuracy.
Q: What spare parts should be prepared?
A: Common spares include bearings, belts, sensors, seals, guide blocks, and lubrication parts. Keeping key components reduces downtime and improves maintenance efficiency.
Q: Can feeders be retrofitted to existing presses?
A: Yes, most systems support retrofitting. Check press dimensions, feed height, control compatibility, and safety requirements before installation.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What is the maintenance cycle?
A: Daily cleaning and inspection; weekly check belts, air lines; monthly inspect bearings and guides; yearly replace worn parts. Adjust frequency based on operating hours and workload.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
Q: What is the typical lead time?
A: Standard machines usually take 4–8 weeks. Customized systems or full production lines may require 10–20+ weeks depending on complexity and production schedule.
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