Our 2-axis and 3-axis mechanical arms are designed for high-speed, high-precision press automation systems. These manipulators are ideal for multi-station progressive stamping or single-press multi-step operations, widely used in automotive parts, metal hardware, electrical appliances, and new energy industries.
Product Characteristics
Key Features:
Flexible Axis Configuration: Choose between 2-axis and 3-axis designs to suit various production processes and press layouts.
High Speed & Precision: Servo-driven system ensures accurate and rapid part transfer between stations.
Stable and Durable: Rigid frame structure and reliable components ensure long-term stable operation.
Customizable Grippers: Adaptable to a wide range of product sizes and shapes, supporting various clamping or suction modes.
Intelligent Control: PLC + touch screen interface for easy programming and real-time monitoring.
Seamless Integration with Compact Coil Feed Line: Can be perfectly combined with a 3-in-1 decoiler straightener feeder, enabling a fully automated production flow—from coil feeding to multi-station progressive stamping and forming. Ideal for high-efficiency, high-volume production lines.
3-Axis vs. 2-Axis Transfer Robot Manipulator
Feature | 3-Axis Transfer Robot | 2-Axis Transfer Robot |
---|---|---|
Number of Axes | X / Y / Z (Three axes) | X / Z (Two axes) |
Application Scenarios | Multi-station die stamping, multi-directional part handling | Linear station arrangement, simple material transfer |
Flexibility | High – suitable for complex processing paths | Moderate – ideal for straight-line stations |
Speed Performance | Slightly slower but more precise | Faster – suitable for high takt time environments |
Control System | Multi-axis servo control with trajectory programming | Dual-axis servo control, simpler operation |
Installation Space | Requires more space – for medium to large press lines | Compact – fits in limited spaces |
Cost | Relatively higher | More cost-effective |
Typical Applications | Stamping of EV battery shells, multi-press line linkage | Automated loading/unloading for hardware, precision single dies |
Applications Study: Fully Automated Stamping Line for Automotive Parts Using 3D Transfer system and 1600T Press
This advanced stamping line integrates a Compact Coil Feed Line, destacker, 3D transfer system, and a 1600-ton press, forming a fully automated solution for multi-process stamping of automotive components. The line is specifically designed to handle coil materials from uncoiling, leveling, and feeding, all the way through to complex multi-stage forming operations.
By combining high-precision feeding equipment with intelligent robotic transfer, the system ensures high productivity, material surface protection, and consistent stamping quality. Ideal for automotive structural parts and other large panel applications, this setup demonstrates the efficiency and flexibility required for modern automotive manufacturing.
Key Highlights:
3-in-1 Compact Coil Feed Line for space-saving and efficient material handling
Destacker system for seamless material preparation
3D Transfer system for accurate and smooth part transfer across multiple stamping stations
1600T press for heavy-duty forming tasks
Fully automated workflow from coil to finished product
Technical Parameters
Product | NC Two-dimensional Manipulator | NC Three-dimensional Manipulator |
Model | TN2 | TN3 |
Driving Motor | AC servo motor*3 | AC servo motor*5/6/7/8/9/10 |
Transfer Path | Transfer/Clamping | Transfer/Clamping/Lifting |
Applicable Punching Table Area | (LR*FB)1400*600~4000*1500mm | (LR*FB)1400*600~6500*2600mm |
Load - Mynewtool+Workpiece | 5~40kg | 20~200kg |
Transfer Motion Diagram
Application
1600 Large-Scale New Energy Lithium Battery Aluminum Casing Blanking Dedicated Automated Stamping Line
Thick-Sheet 3-in-1 Decoiler, Leveler & Feeder System for Automotive Stamping Applications
Customized Dual-Uncoiler 3-in-1 Feeding Line for Automated Stamping of Smart Furniture Hardware Components
2-in-1 Decoiler & Leveling Machines with Servo Feeders: Enhancing Precision in 3C Industry Automation
Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
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