The multi-press transfer robot is an advanced automation system designed to transfer materials between multiple stamping presses in a production line. It enables synchronized transfer of workpieces across multiple presses, making it ideal for large-scale stamping operations such as automotive body parts, home appliances, aerospace components, and metal fabrication.
Product Characteristics
The Multi-Press Transfer Robot is designed for fully automated part transfer between multiple presses in a stamping line. With a robust linkage structure and precise servo control, it enables smooth and synchronized part handling across each press station—ideal for producing large automotive panels, structural parts, and deep-drawn components.
This system plays a key role in building a high-efficiency automated stamping island, ensuring consistent production quality, high throughput, and reduced labor involvement.
Linkage-Type Structure for High Stability:Transfers parts across multiple presses using mechanical or servo-driven link arms. Designed for stable performance even under heavy-duty conditions.
High Precision & Synchronized Control:Integrated with the press system for accurate timing and motion coordination. Ensures safe and precise part transfer with minimal cycle time.
Customizable Gripper Modules:Equipped with adjustable or modular end-effectors to handle various part sizes, shapes, and materials.
Integrated Line Automation:Easily integrates with coil feeding systems, destackers, press machines, and stacking devices for full-line automation.
Ideal for Large-Scale Production:Optimized for high-volume manufacturing of large sheet metal parts requiring multiple forming stages.
High productivity equipment, ideal for automotive stamping and white goods manufacturing industries.
Transfer system runs synchronously with the press in continuous operation mode, ensuring smooth workflow.
Feed bar features quick-connect design and includes a misfeed sensor for reliable operation.
Die tool change time is significantly reduced; automated feed bar exchange is available as an option for large presses with moving bolsters.
User-friendly touchscreen interface capable of storing job recipes and monitoring error messages in real time.
Stamping parts can be picked using vacuum, electric magnet, or optional pneumatic gripper for versatile handling.
Manual Pulse Generator (MPG) facilitates easy setup and fine-tuning of operations.
Allows operator proximity to the press and manual mode operation for enhanced control.
Material supply can be integrated with coil feeding equipment or blank destackers.
The blank destacker precisely positions metal blanks before feeding into the press.
Blanks are loaded onto pallets on the destacker, with pallet changes performed seamlessly without halting production.
Fully customizable system designed to fit any mechanical or hydraulic press according to customer requirements.
Automotive exterior body panels (doors, roofs, fenders)
Chassis and structural components
Deep-drawn and large-format stamping parts
Multi-stage forming operations using tandem presses
The TSD transfer robot can be seamlessly integrated with servo presses, decoilers, and feeders to form a complete coil feeding and stamping solution. It significantly reduces downtime, boosts output consistency, and ensures optimal part alignment throughout the process.
*Customization available to suit different press layouts and transfer distances.*
This automated stamping line is composed of a 3-in-1 decoiler straightener feeder, a multi-press transfer robot, and three punching presses, specifically designed for the multi-stage stamping of automotive jack components.
The system achieves fully automated production from coil decoiling, leveling, feeding, blanking, flipping, punching, to final forming, delivering high efficiency, excellent precision, and consistent product quality.
Technical Parameters
Model | TSD-1200/60 | TSD-1300/60 | TSD-1500/60 | TSD-1600/60 | TSD-2000/60 |
Transfer Distance(mm) | 1200 | 1300 | 1500 | 1600 | 2000 |
Lifting Distance(mm) | 60 | 60 | 60 | 60 | 60 |
Load - Single Suction Arm(kg) | 1 | 1 | 1.5 | 2 | 3 |
Corrective Ability
The TSD Multi-Press Transfer Robot seamlessly integrates multiple main drive units and 2 to 10 presses, creating a fully automated stamping line tailored to diverse production processes. It supports various workpiece materials and weights, accommodating different mold types with specialized handling robots and fixtures. For example, lightweight parts can be managed efficiently using swing arm robots. Youyi offers a comprehensive range of transfer equipment solutions to meet varied industrial needs.
Driven by AC servo motors rather than manual picking, the transfer arms deliver higher operating speeds and enhanced precision. This automation significantly improves quality consistency and reduces defect rates, ensuring reliable production outcomes.
Outline Drawing
Application
Our transfer systems are widely applied in manufacturing kitchenware, automotive components, and household appliances. They can be easily combined with destackers or coil handling equipment, ensuring smooth workflow integration. Designed for rapid and effortless tool changes, the system maximizes productivity.
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Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
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