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The YouYi Automation Products Center
All of YouYi's press automation solutions in one place.
Straightener/Leveling Machine
Material width (mm): 100-200
Material thickness (mm): 0.05-0.6
Correction Speed (m/min): 7
Product Characteristics
High-Precision Design: Engineered specifically for stamping medium-thin materials requiring micron-level accuracy. Coil materials must undergo stress-relieving leveling to ensure production quality, making the leveler's performance pivotal in manufacturing excellence.
Thin Material Specialization: Optimized for flawlessly leveling ultra-thin sheets (stainless steel, copper, iron, and aluminum) with thicknesses as low as 0.1mm, delivering unmatched surface flatness.
Premium Roller Construction: All leveling rollers utilize imported SUJ2 steel, heat-treated to HRC 60°, followed by hard chrome plating and precision grinding to guarantee uniform coating (±0.001mm) and cylindrical tolerance (±0.003mm).
Smart Adjustment System: Equipped with a floating four-point micro-adjustment mechanism and integrated dial indicator, enabling rapid calibration for immediate precision alignment.
Full-Drive Roller Technology: Dual fully-driven upper/lower rollers eliminate energy waste and surface abrasion caused by passive rotation in conventional systems, ensuring 100% material integrity.
Enhanced Durability: Advanced auto-lubrication system minimizes wear, extending operational lifespan while maintaining sub-10μm precision over continuous 24/7 runs.
User-Centric Maintenance: Optional flip-top head design allows instant access to rollers for debris removal, streamlining cleaning without disassembly.
Technical Parameters
| Modle | GJ-100 | GJ-150 | GJ-200 |
| Width mm | 100 (max) | 150 (max) | 200 (max) |
| Thicknessmm | 0.05~0.6 | 0.05~0.6 | 0.05~0.6 |
| Correction Speedm/min | 0-12M/MIN | ||
| Motor | 1HP×4P | 1HP×4P | 1HP×4P |
| Fine wheel diameter mm | ∮12 | ∮12 | ∮12 |
| Number of fine wheels PCS | 9/10 Upper/Lower | 9/10 Upper/Lower | 9/10 Upper/Lower |
| Weight Kg | 150Kg | 200Kg | 250Kg |
| Lubrication methodl | The gearbox loops oil, and the correction wheel automatically oils | ||
Application
1600 Large-Scale New Energy Lithium Battery Aluminum Casing Blanking Dedicated Automated Stamping Line
Thick-Sheet 3-in-1 Decoiler, Leveler & Feeder System for Automotive Stamping Applications
Customized Dual-Uncoiler 3-in-1 Feeding Line for Automated Stamping of Smart Furniture Hardware Components
2-in-1 Decoiler & Leveling Machines with Servo Feeders: Enhancing Precision in 3C Industry Automation
Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
Related Products
HCL Type Thick Plate straightener (Thickness: 1-6mm)
The leveling adjustment mechanism integrates a compact worm gear and worm wheel system, ensuring smooth torque transmission with reverse self-locking capability.
FJS Type high-speed straightener (Thickness: 0.3-1.5mm)
The precision-leveled material is transferred to downstream feeders via an S-shaped guiding system.
SFL Type precision straightener (Thickness: 0.2-1.2mm)
This series of straightening machine is specially designed to straighten thin stainless steel, copper sheet, iron sheet and aluminum sheet and other thin materials, which can achieve perfect leveling effect
FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
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