The Dual Servo Feeder offers synchronized high-speed coil feeding with dual servo motors, ensuring unmatched precision and stability. Designed for demanding stamping applications across aluminum, stainless steel, copper and other metal coils, it delivers ±0.03 mm accuracy at speeds up to 30 m/min.
Compared to traditional gear-driven feeding systems, this coil feed line offers significantly simpler operation, reducing both setup time and operator training requirements. This streamlined usability directly enhances overall production line efficiency. The system has already been successfully deployed in real-world manufacturing environments and has received highly positive feedback from our customers for its reliability, performance, and ease of use.
Product Characteristics
Dual servo feeder is suitable for high-speed punching machine, dual servo control, the feeding speed can reach 300 times per minute
The high-speed dual servo feeder is the leading automatic feeder among the high-speed feeders. It is usually used in the filed of high-speed punch presses with special processing requirements
Dual servo feeder has a multi-stage feeding function to meet the needs of multi-station production; the feeding step can be set freely from 0-10 meters to meet the needs of long-step high-speed stamping
Servo feeding is adopted, the servo is release, the feeding is accurate and stable, the adjustment is convenient
Man-machine touch screen reduce complicated buttons and operate easily, also adopt an intelligent setting interface and is equipped with a guide mode, which is convenient for staff
Press customization: Equipped with Yamada Press, Dual Servo Control, Feeding Pitch of 50mm, Feeding Speed of 150-200 times per minute
Special Customization: Dual Material with Dual Servo Feeder, which can be specially customized according to customer requirements. It feeds two strips of material simultaneously, suitable for materials with smaller widths. The upper wheels are separated into two rubber-coated wheels, while the lower wheel is a steel wheel. The punching frequency can reach up to 600 times per minute, utilizing servo release
Superior synchronization ensures consistent feed across wide materials
Handles heavier loads and longer feeding distances better than single-servo systems
Delivers stable and precise coil feeding at high speeds with low maintenance
This production line integrates a 2-in-1 Uncoiler Leveler, Dual Servo Feeder, and a high-precision press, specially designed for lithium battery cover stamping in the new energy sector. The 2-in-1 Uncoiler Leveler efficiently unwinds and flattens thin metal coils, ensuring optimal coil quality before feeding.
The Dual Servo Feeder delivers synchronized, high-speed, and ultra-precise feeding with excellent material positioning accuracy, crucial for the delicate stamping process of battery covers. Its stable and scratch-free feeding significantly improves product quality and reduces material waste.
Paired with the high-precision press, this integrated system achieves high throughput and consistent stamping results, meeting stringent quality requirements in the new energy battery manufacturing industry.
Unlike traditional gear feeders, the feeding step length can be directly set via the touchscreen interface when switching stamping dies, greatly reducing adjustment time and improving efficiency.
Feeding angle and loosening angle adjustments are easily configured on the display screen, eliminating the need for complex mechanical settings and making the process more intuitive.
The high-speed dual servo feeding line features a user-friendly control system that is easy to learn and operate, significantly reducing the time required for operator training and minimizing the learning curve.
Technical Parameters
Model | SNC-200A | SNC-300A | SNC-400A | SNC-500A |
Material width(mm) | 50-200 | 50-300 | 50-400 | 50-500 |
Material thickness(mm) | 0.2-1.5 | 0.2-1.5 | 0.2-1.5 | 0.2-1.5 |
Feeding servo motor(KW) | 1.8KW | 2.9KW | 2.9KW | 4.4KW |
Release servo motor(KW) | 1.8KW | 2.9KW | 2.9KW | 4.4KW |
Feeding speed(m/min) | 0-20 | |||
Feeding roller | Up 1/ Down 1 | |||
Feeding accuracy(mm) | 0.02 | |||
Feeding length(mm) | 0-9999.99 | |||
Air pressure(gkf/cm²) | 5 | |||
Voltage(V) | AC 220V/380V | |||
Feeding times | 300 times/min | |||
Feeding direction | Left to Right / Right to Left |
Optimized for High-Speed Pressing
Dual Servo Feeders are specifically designed for high-speed press applications, offering rapid feeding speeds and long feeding pitches. They are ideal for the efficient production of electric motor stator and rotor laminations as well as transformer core laminations.
Compatible with Precision Materials
These feeders are suitable for processing electrical steel coils, silicon steel sheets, and other high-precision materials commonly used in the electrical and electronics industries.
Automated Servo Feeding
Powered by a high-performance servo motor, the system drives dual steel rollers to automatically and accurately feed the steel sheet through the press line.
Automatic Roller Release Function
A second servo motor controls the automatic release of the upper roller, allowing for quick material loading, unloading, and maintenance.
User-Friendly Touchscreen Control
Operators can easily set and adjust various feeding lengths through an intuitive touchscreen interface, enabling fast and flexible production setup.
Application
1600 Large-Scale New Energy Lithium Battery Aluminum Casing Blanking Dedicated Automated Stamping Line
Thick-Sheet 3-in-1 Decoiler, Leveler & Feeder System for Automotive Stamping Applications
Customized Dual-Uncoiler 3-in-1 Feeding Line for Automated Stamping of Smart Furniture Hardware Components
2-in-1 Decoiler & Leveling Machines with Servo Feeders: Enhancing Precision in 3C Industry Automation
Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
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