The single-press multi-station transfer is an advanced automation device used in stamping production. It enables automatic material transfer between multiple stations within a single press, making it ideal for progressive die stamping, deep drawing, bending, and flipping operations. This robotic system is widely used in industries such as automotive parts, home appliances, electronics, and hardware stamping, significantly improving production efficiency, reducing labor dependency, and ensuring product consistency.
Product Characteristics
Product Overview
The Single Press Multiple-Station Transfer Robot is designed to automate the transfer of parts between multiple forming stages within a single press. By integrating multiple transfer axes, this robot enables seamless part movement across different stations of a progressive die setup, significantly enhancing productivity, consistency, and automation level in stamping operations.
It is especially ideal for automotive parts, metal enclosures, and high-precision components that require complex forming processes within a single press stroke setup.
Key Features
Multi-Axis Servo Control:Ensures smooth, precise, and programmable part transfer across stations with high repeatability.
Compact Structure for Single-Press Setup:Designed to work within the die space of a single press, optimizing factory footprint and reducing installation complexity.
Customizable Gripper Systems:Adaptable to various part shapes and sizes, supporting a wide range of production needs.
Stable and Synchronized Operation:Fully coordinated with the press stroke and die structure, reducing cycle time and improving transfer accuracy.
Quick Changeover:Shortens downtime when switching between different production batches or dies.
Application Scenarios
Multi-stage stamping of automotive brackets, beams, and structural components
Precision progressive forming of electrical enclosures, connectors, or consumer metal parts
Single press solutions for high-efficiency, cost-effective mass production
Compatible with:
Servo presses:【Servo Straight Press】【Servo C-type Press】
Robotic automation systems for full production line integration
Advantages over Traditional Methods
Reduces the number of presses required, lowering capital and maintenance costs
Enhances process consistency by minimizing manual handling
Enables rapid changeovers and flexible production setups
Single Press vs. Multi-Press Transfer Robot
Item | Single Press Multi-Station Transfer Robot | Multi-Press Transfer Robot |
---|---|---|
Applicable Equipment | Single press with progressive or transfer die | Multiple presses in series |
Structure Type | Multi-axis servo-driven, in-die transfer | Linkage-type system across multiple presses |
Transfer Method | Transfers parts between stations within a single press | Transfers parts between multiple presses |
Production Speed | High speed, ideal for small to medium parts | Moderate speed, suitable for large parts |
Layout Requirement | Compact footprint, easy to integrate | Larger footprint, requires more floor space |
Tooling Change Flexibility | Quick changeover, supports flexible production | Slower changeover, better for long runs |
Applicable Material | Coil or sheet metal after decoiling & leveling | Typically used with blank sheets or pre-cut materials |
Automation Integration | Easily integrates with servo press, 3-in-1 feeder, decoiler-straightener | Often part of a stamping island with loader/unloader systems |
Main Applications | Automotive brackets, precision hardware, progressive stamping | Large panels such as car doors, beams, and structural parts |
System Cost | Lower initial cost, cost-effective for flexible production | Higher initial investment, suited for high-volume production |
Technical Parameters
Model | TSS-300/60 | TSS-400/60 | TSS-500/60 | TSS-600/60 |
Transfer Distance(mm) | 300 | 400 | 500 | 600 |
Lifting Distance(mm) | 60 | 60 | 60 | 60 |
Load - Single Suction Arm(kg) | 0.5 | 0.5 | 0.8 | 1 |
Application
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Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
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FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
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