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The YouYi Automation Products Center
All of YouYi's press automation solutions in one place.
Press Transfer System
The single-press multi-station transfer system is an advanced automation device used in stamping production. It enables automatic material transfer between multiple stations within a single press, making it ideal for progressive die stamping, deep drawing, bending, and flipping operations. This robotic system is widely used in industries such as automotive parts, home appliances, electronics, and hardware stamping, significantly improving production efficiency, reducing labor dependency, and ensuring product consistency.
Product Characteristics
The TSS Single Press Multi-Station Transfer System is an advanced stamping automation solution designed to transfer workpieces between multiple forming stations inside a single press.
Unlike traditional production methods that require multiple presses and manual material handling, this servo transfer system enables automatic part movement through progressive forming stages within one stamping press.
By combining multi-axis servo motion control, customized gripper technology, and synchronized operation with the press cycle, the TSS transfer system improves production efficiency, reduces labor requirements, and ensures stable part quality.
It is widely used for:
Automotive structural components
Metal enclosures
Electrical components
Precision stamped parts
Complex deep-drawing applications
A single press transfer system automatically moves stamped parts between different stations inside one press.
The working process includes:
The press completes the first forming operation.
The transfer mechanism picks up the workpiece.
Servo-controlled movement transfers the part to the next station.
The next forming process begins.
The cycle continues automatically.
This continuous multi-stage forming process improves production efficiency while maintaining high positioning accuracy.
The TSS system adopts advanced servo motion technology to achieve precise part transfer.
Advantages:
High positioning accuracy
Smooth acceleration and deceleration
Programmable transfer movement
Stable high-speed operation
Reduced part damage risk
The servo-controlled system ensures reliable operation during long-term mass production.
Unlike conventional transfer lines requiring multiple presses, the TSS system operates inside one press.
Benefits:
Reduced equipment investment
Smaller production footprint
Lower maintenance cost
Simplified production management
It is an ideal solution for manufacturers seeking compact and efficient stamping automation.
Different stamped components require different handling methods.
The TSS transfer system supports customized:
Vacuum grippers
Mechanical fingers
Magnetic grippers
Special-shaped fixtures
The customized design allows stable transfer of various automotive and precision metal parts.
The transfer motion is synchronized with the press cycle.
This provides:
Shorter cycle time
Higher production output
Reduced waiting time
Improved overall equipment efficiency
The system is designed for flexible production requirements.
Advantages:
Faster tooling change
Reduced downtime
Improved production flexibility
Suitable for multiple product models
Multi-stage stamping of automotive brackets, beams, and structural components
Precision progressive forming of electrical enclosures, connectors, or consumer metal parts
Single press solutions for high-efficiency, cost-effective mass production
Integration with Complete Stamping Automation Line
The TSS transfer system can be integrated with:
Servo Press
For high-precision forming applications.
Compatible with:
Coil Feeding System
Including:
Servo feeder
Straightener feeder
Robotic Automation
For complete:
Coil Processing
↓
Stamping
↓
Transfer Handling
↓
Finished Part Collection
automation solutions.
Reduces the number of presses required, lowering capital and maintenance costs
Enhances process consistency by minimizing manual handling
Enables rapid changeovers and flexible production setups
Exceptional machine stiffness, ensuring high precision molding and extended mold lifespan.
Innovative capability to reverse the deep-drawing process between successive steps, enhancing process flexibility.
Improved formability of parts due to progressive preheating throughout multiple molding stages.
Compact design that delivers significant space savings in the production area.
| Item | Single Press Multi-Station Transfer Robot | Multi-Press Transfer Robot |
|---|---|---|
| Applicable Equipment | Single press with progressive or transfer die | Multiple presses in series |
| Structure Type | Multi-axis servo-driven, in-die transfer | Linkage-type system across multiple presses |
| Transfer Method | Transfers parts between stations within a single press | Transfers parts between multiple presses |
| Production Speed | High speed, ideal for small to medium parts | Moderate speed, suitable for large parts |
| Layout Requirement | Compact footprint, easy to integrate | Larger footprint, requires more floor space |
| Tooling Change Flexibility | Quick changeover, supports flexible production | Slower changeover, better for long runs |
| Applicable Material | Coil or sheet metal after decoiling & leveling | Typically used with blank sheets or pre-cut materials |
| Automation Integration | Easily integrates with servo press, 3-in-1 feeder, decoiler-straightener | Often part of a stamping island with loader/unloader systems |
| Main Applications | Automotive brackets, precision hardware, progressive stamping | Large panels such as car doors, beams, and structural parts |
| System Cost | Lower initial cost, cost-effective for flexible production | Higher initial investment, suited for high-volume production |
What is a single press multi-station transfer system?
A single press multi-station transfer system is an automation device that transfers parts between multiple forming stations inside one stamping press.
What industries use press transfer systems?
They are commonly used in automotive, electronics, electrical equipment, and precision metal stamping industries.
What is the advantage of a transfer system compared with manual handling?
It improves production speed, reduces labor costs, increases positioning accuracy, and provides more stable product quality.
Can the TSS system be customized?
Yes. Transfer stroke, gripper design, motion control, and integration methods can be customized according to customer requirements.
Technical Parameters
| Model | TSS-300/60 | TSS-400/60 | TSS-500/60 | TSS-600/60 |
| Transfer Distance(mm) | 300 | 400 | 500 | 600 |
| Lifting Distance(mm) | 60 | 60 | 60 | 60 |
| Load - Single Suction Arm(kg) | 0.5 | 0.5 | 0.8 | 1 |
Application
1600 Large-Scale New Energy Lithium Battery Aluminum Casing Blanking Dedicated Automated Stamping Line
Thick-Sheet 3-in-1 Decoiler, Leveler & Feeder System for Automotive Stamping Applications
Customized Dual-Uncoiler 3-in-1 Feeding Line for Automated Stamping of Smart Furniture Hardware Components
2-in-1 Decoiler & Leveling Machines with Servo Feeders: Enhancing Precision in 3C Industry Automation
Ready to streamline your production with reliable stamping automation solutions that boost efficiency, reduce downtime!
Related Products
NC 3-Axis/2-Axis Transfer Robot
High-speed NC 2/3-axis transfer robot for multi-station stamping. Servo-driven, 20–200kg payload, PLC + touch screen. Integrates with compact coil feed line — Request datasheet & quote.
TSD Multi-Press Transfer Robot
The multi-press transfer robot is an advanced automation system designed to transfer materials between multiple stamping presses in a production line.
FAQ
Q: How do I determine the right feeder size for my production line?
A: The feeder size depends on the material width, thickness, and feeding step distance required by your stamping press. Choosing the correct specifications ensures smooth operation and prevents feeding errors or misalignment.
Q: What factors should I consider when choosing a servo feeder machine?
A: When selecting a servo feeder, key factors include feeding accuracy (±0.05mm or better), maximum feeding speed (e.g., 20m/min), material compatibility (stainless steel, aluminum, etc.), load capacity, and control system (PLC or touchscreen). Ensure the machine matches your stamping process requirements.
Q: How do I choose the right decoiler, straightener and feeder?
A: Select based on material type, width, thickness, coil weight, and required speed. Match decoiler capacity to coil size, choose a straightener for material strength, and a feeder that meets feed length and precision. Ensure compatibility with your press and automation level.
Q: Coil feeder vs servo feeder: what’s the difference?
A: A coil feeder is a broader system for continuous coil feeding, often integrated with decoiler and straightener. A servo feeder uses servo motors for precise, programmable feeding, ideal for short pitches and high accuracy applications.
Q: How to choose decoiler capacity?
A: Select a decoiler rated 10–20% above your maximum coil weight. Confirm inner diameter (I.D.) compatibility and outer diameter limits. Adjustable mandrels are recommended if you run multiple coil sizes.
Q: What feed precision can I expect?
A: Servo feeders typically achieve ±0.01–0.05 mm, with high-end models reaching ±0.005 mm. Mechanical feeders usually provide ±0.02–0.1 mm. Actual accuracy depends on material properties and straightening quality.
Q: How does material affect machine selection?
A: High-strength materials need stronger straightening and drive systems. Thin materials require low-pressure handling. Soft materials like aluminum need anti-scratch solutions.
Q: What affects feeding accuracy most?
A: Key factors include feeder precision, servo tuning, straightener setup, material quality, and press stability. Poor setup or worn dies can reduce accuracy.
Q: What spare parts should be prepared?
A: Common spares include bearings, belts, sensors, seals, guide blocks, and lubrication parts. Keeping key components reduces downtime and improves maintenance efficiency.
Q: Can feeders be retrofitted to existing presses?
A: Yes, most systems support retrofitting. Check press dimensions, feed height, control compatibility, and safety requirements before installation.
Q: How long does it take to receive the feeder machine after placing an order?
A: Lead time for delivery typically ranges from 4 to 8 weeks depending on customization, production schedules, and shipping location. Once your order is confirmed, we will provide a more precise delivery estimate.
Q: What are your payment terms?
A: We accepts T/T payment, 30% deposit and 70% balance before shipping
Q: How often should I perform maintenance on my servo feeder machine?
A: Routine maintenance should be conducted weekly for basic cleaning and lubrication, while a more thorough inspection should be done monthly to check for wear on rollers, belts, and electrical components. A full servicing is recommended every 6-12 months depending on usage intensity.
Q: What are the most common issues with feeder machines, and how can I troubleshoot them?
A: Common issues include misalignment, inconsistent feeding accuracy, or motor failure. Check for loose bolts, dirt buildup, or software calibration errors. If problems persist, refer to the user manual or contact technical support.
Q: Do you provide on-site repair services if my machine breaks down?
A: Yes, we offer on-site repair services for major issues, along with remote troubleshooting support for minor problems. For urgent cases, we can dispatch a technician within 24-48 hours, depending on your location.
Q: What is the maintenance cycle?
A: Daily cleaning and inspection; weekly check belts, air lines; monthly inspect bearings and guides; yearly replace worn parts. Adjust frequency based on operating hours and workload.
Q: What's the package of your coil feeding machines?
A: For the coil feeding equipment that go LCL shipping, We will use plastic films wrap on the equiment, and then fix it into a wooden box.
For the large coil lines that go FCL shipment, We will fix each part with ropes on the shipping container and then wrapped them with plastic films.
Q: What is the typical lead time?
A: Standard machines usually take 4–8 weeks. Customized systems or full production lines may require 10–20+ weeks depending on complexity and production schedule.
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